AutoCodesFord – P0457 2009 Ford Fusion

P0457 2009 Ford Fusion Code - EVAP Control System Leak Detected Fuel Filler Cap Loose/Off

Quick Answer

The Powertrain Control Module (PCM) continuously monitors the fuel level and retains the last updated value prior to the ignition switch being placed in the OFF position. Common causes include Missing fuel filler cap, Incorrect fuel filler cap used, Fuel filler cap remains open or fails to close. Severity is Low - monitor the vehicle and repair when practical. The vehicle can usually be driven if no severe symptoms are present, but symptoms should be checked before extended driving.

What it means
P0457 2009 Ford Fusion indicates EVAP Control System Leak Detected Fuel Filler Cap Loose/Off.
Common causes
Common causes include Missing fuel filler cap, Incorrect fuel filler cap used, Fuel filler cap remains open or fails to close.
Severity
Low - monitor the vehicle and repair when practical.
Can I drive?
The vehicle can usually be driven if no severe symptoms are present, but symptoms should be checked before extended driving.
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Code Popularity 2,895
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Jun 14, 2020
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Code P0457 2009 Ford Fusion Description

The Powertrain Control Module (PCM) continuously monitors the fuel level and retains the last updated value prior to the ignition switch being placed in the OFF position. After the ignition switch is placed in the ON position a new fuel level is taken and compared to the level recorded at ignition off. If the fuel level has increased, a flag is set in the PCM indicating the vehicle was refueled. If the evaporative emission (EVAP) monitor detects a gross leak while the refueling flag is set, a loose fuel filler cap or an incorrectly sealed fuel tank filler pipe (if equipped) is suspected and the DTC is set. On most vehicles when the DTC sets, either the check fuel cap indicator illuminates or a message on the instrument cluster displays to instruct the driver to check the fuel cap or capless fuel tank filler pipe (if equipped).
OBDII Code P0457 2009 Ford Fusion - EVAP Control System Leak Detected Fuel Filler Cap Loose/Off - AutoCodes.com
P0457 2009 Ford Fusion Code - EVAP Control System Leak Detected Fuel Filler Cap Loose/Off

What are the Possible Causes of the DTC P0457 2009 Ford Fusion?

  • Missing fuel filler cap
  • Incorrect fuel filler cap used
  • Fuel filler cap remains open or fails to close
  • Foreign matter caught in fuel filler cap

How to Fix the DTC P0457 2009 Ford Fusion?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0457 2009 Ford Fusion code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

Need more information about the P0457 2009 Ford Fusion code?

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0457 2009 Ford Fusion Code

1. What does the OBDII code P0457 mean on a 2009 Ford Fusion?

P0457 indicates that the EVAP (Evaporative Emission Control) system has detected a leak, often due to a loose or missing fuel filler cap.

2. What are the common symptoms of the P0457 code?

Symptoms may include an illuminated check engine light, a noticeable fuel odor near the vehicle, and occasionally reduced fuel efficiency.

3. What causes the P0457 code on a 2009 Ford Fusion?

The most common cause is a loose or missing gas cap. Other possible causes include a damaged gas cap seal, a cracked EVAP line, or a faulty purge valve.

4. How do I fix a P0457 code on my 2009 Ford Fusion?

Start by ensuring that the gas cap is properly tightened. If the problem persists, inspect the gas cap for damage or replace it. If the issue continues, further diagnosis of the EVAP system is necessary.

5. Can I drive my 2009 Ford Fusion with a P0457 code?

Yes, you can drive the vehicle, but it’s best to address the issue soon to prevent potential damage to the EVAP system and to ensure emissions compliance.

6. How can I prevent the P0457 code from appearing?

Always ensure the gas cap is tightened until it clicks, and periodically inspect the gas cap and EVAP components for wear or damage.

7. How much does it cost to repair a P0457 code?

If the issue is just a loose or damaged gas cap, the repair cost is minimal (around $10-$30 for a new gas cap). More complex EVAP system repairs could cost $100-$500 depending on the issue.

8. Will replacing the gas cap always fix a P0457 code?

Not always. While a loose or damaged gas cap is the most common cause, other issues like leaks in the EVAP lines or a faulty purge valve may also trigger the code.

9. How can I check for EVAP leaks if the gas cap isn’t the problem?

Inspect the EVAP hoses for cracks or damage, and consider performing a smoke test to locate leaks in the system if visual inspection doesn’t reveal the issue.

10. How long does it take for the P0457 code to clear after fixing the issue?

Once the issue is fixed, the code may clear after several drive cycles. Alternatively, you can manually clear the code with an OBDII scanner.

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