AutoCodesFord – P0442 2009 Ford Fusion

P0442 2009 Ford Fusion Code - Evaporative Emission System Leak Detected Small Leak

Quick Answer

The Powertrain Control Module (PCM) monitors the complete evaporative emission (EVAP) control system for the presence of a small fuel vapor leak. Common causes include Missing or loose fuel cap, Incorrect fuel filler cap used, Fuel filler cap remains open or fails to close. Severity is Low - monitor the vehicle and repair when practical. The vehicle can usually be driven if no severe symptoms are present, but symptoms should be checked before extended driving.

What it means
P0442 2009 Ford Fusion indicates Evaporative Emission System Leak Detected Small Leak.
Common causes
Common causes include Missing or loose fuel cap, Incorrect fuel filler cap used, Fuel filler cap remains open or fails to close.
Severity
Low - monitor the vehicle and repair when practical.
Can I drive?
The vehicle can usually be driven if no severe symptoms are present, but symptoms should be checked before extended driving.
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Code Popularity 3,825
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Jun 14, 2020
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Code P0442 2009 Ford Fusion Description

The Powertrain Control Module (PCM) monitors the complete evaporative emission (EVAP) control system for the presence of a small fuel vapor leak. System failure occurs when a fuel vapor leak from an opening as small as 1.016 mm (0.040 in) is detected by the EVAP running loss monitor test.
OBDII Code P0442 2009 Ford Fusion - Evaporative Emission System Leak Detected Small Leak - AutoCodes.com
P0442 2009 Ford Fusion Code - Evaporative Emission System Leak Detected Small Leak

What are the Possible Causes of the DTC P0442 2009 Ford Fusion?

  • Missing or loose fuel cap
  • Incorrect fuel filler cap used
  • Fuel filler cap remains open or fails to close
  • Foreign matter caught in fuel filler cap
  • EVAP canister or fuel tank leaks
  • EVAP system hose leaking
  • Fuel tank leaking

How to Fix the DTC P0442 2009 Ford Fusion?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

Code Tech Notes

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0442 2009 Ford Fusion code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

Need more information about the P0442 2009 Ford Fusion code?

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0442 2009 Ford Fusion Code

What does the OBDII code P0442 mean for a 2009 Ford Fusion?

P0442 indicates a small leak in the Evaporative Emission Control (EVAP) system, which prevents fuel vapors from escaping into the atmosphere.

What are the symptoms of a P0442 code in a Ford Fusion?

Common symptoms include the check engine light turning on, potential fuel odor near the vehicle, and possibly a slight decrease in fuel efficiency.

What causes a P0442 code in a 2009 Ford Fusion?

The most common causes are a loose or damaged gas cap, small leaks or cracks in EVAP hoses, a faulty purge valve, or a malfunctioning charcoal canister.

Can a loose gas cap trigger the P0442 code?

Yes, a loose, damaged, or missing gas cap is one of the most frequent causes of this code.

How can I fix the P0442 code on my 2009 Ford Fusion?

Start by ensuring the gas cap is tightened properly or replacing it if it's damaged. If the issue persists, inspect EVAP hoses and components for leaks or damage.

Is it safe to drive with a P0442 code on a Ford Fusion?

Yes, it’s generally safe to drive, but prolonged driving with this code may lead to increased emissions and fuel odor.

How do I diagnose the P0442 code on a 2009 Ford Fusion?

Use an OBDII scanner to confirm the code, then inspect the gas cap, EVAP system hoses, purge valve, and charcoal canister for leaks or damage.

What tools are needed to troubleshoot a P0442 code?

An OBDII scanner, a smoke machine for leak detection, and basic hand tools for removing and inspecting components are usually sufficient.

Can extreme weather conditions cause a P0442 code?

Yes, extreme temperatures can cause EVAP system components like hoses or seals to expand, contract, or crack, leading to small leaks.

How much does it cost to repair a P0442 code on a 2009 Ford Fusion?

Costs can vary, but replacing a gas cap may cost $20-$50, while repairs to hoses or EVAP components can range from $100 to $400 depending on the severity of the leak.

Discuss the causes and fixes for P0442 2009 Ford Fusion OBDII Code

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