AutoCodesFord – P0442 2008 Ford Fusion

P0442 2008 Ford Fusion Code - Evaporative Emission System Leak Detected Small Leak

Quick Answer

The Powertrain Control Module (PCM) monitors the complete evaporative emission (EVAP) control system for the presence of a small fuel vapor leak. Common causes include Missing or loose fuel cap, Incorrect fuel filler cap used, Fuel filler cap remains open or fails to close. Severity is Low - monitor the vehicle and repair when practical. The vehicle can usually be driven if no severe symptoms are present, but symptoms should be checked before extended driving.

What it means
P0442 2008 Ford Fusion indicates Evaporative Emission System Leak Detected Small Leak.
Common causes
Common causes include Missing or loose fuel cap, Incorrect fuel filler cap used, Fuel filler cap remains open or fails to close.
Severity
Low - monitor the vehicle and repair when practical.
Can I drive?
The vehicle can usually be driven if no severe symptoms are present, but symptoms should be checked before extended driving.
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Code Popularity 3,956
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Jun 14, 2020
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Code P0442 2008 Ford Fusion Description

The Powertrain Control Module (PCM) monitors the complete evaporative emission (EVAP) control system for the presence of a small fuel vapor leak. System failure occurs when a fuel vapor leak from an opening as small as 1.016 mm (0.040 in) is detected by the EVAP running loss monitor test.
OBDII Code P0442 2008 Ford Fusion - Evaporative Emission System Leak Detected Small Leak - AutoCodes.com
P0442 2008 Ford Fusion Code - Evaporative Emission System Leak Detected Small Leak

What are the Possible Causes of the DTC P0442 2008 Ford Fusion?

  • Missing or loose fuel cap
  • Incorrect fuel filler cap used
  • Fuel filler cap remains open or fails to close
  • Foreign matter caught in fuel filler cap
  • EVAP canister or fuel tank leaks
  • EVAP system hose leaking
  • Fuel tank leaking

How to Fix the DTC P0442 2008 Ford Fusion?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

Code Tech Notes

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0442 2008 Ford Fusion code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

Need more information about the P0442 2008 Ford Fusion code?

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Need Help with the Code?

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0442 2008 Ford Fusion Code

1. What does the OBDII code P0442 mean for a 2008 Ford Fusion?

P0442 indicates a small leak in the evaporative emission (EVAP) system, which helps control fuel vapors from escaping into the atmosphere.

2. What are common symptoms of code P0442 in a 2008 Ford Fusion?

Symptoms may include an illuminated check engine light, a faint fuel smell near the vehicle, or no noticeable driving performance issues.

3. What are the common causes of P0442 on a 2008 Ford Fusion?

The most common causes include a loose or damaged gas cap, cracked EVAP hoses, a faulty purge valve, or a leaking EVAP canister.

4. Can a loose gas cap trigger the P0442 code?

Yes, a loose or improperly sealed gas cap is a frequent cause of this code. Make sure the gas cap is tight and clicks when secured.

5. How can I diagnose a P0442 code on my 2008 Ford Fusion?

Start by inspecting the gas cap and EVAP system components for visible damage or wear. Use a smoke machine to detect leaks if necessary.

6. Can I drive with a P0442 code on my 2008 Ford Fusion?

Yes, the car is generally safe to drive, but it’s recommended to fix the issue promptly to prevent increased emissions and potential component damage.

7. How much does it cost to fix a P0442 code on a 2008 Ford Fusion?

Repair costs vary. A gas cap replacement may cost $20, while more complex repairs, like replacing EVAP components, can cost $200–$600.

8. What tools are needed to troubleshoot P0442 on a 2008 Ford Fusion?

Basic tools include an OBDII scanner, a smoke machine for detecting leaks, and simple hand tools for component inspection.

9. Can a faulty EVAP purge valve cause a P0442 code?

Yes, a malfunctioning purge valve can cause a small EVAP system leak and trigger the P0442 code.

10. Will clearing the P0442 code fix the problem?

Clearing the code resets the check engine light, but the issue will likely return if the underlying EVAP system problem isn’t resolved.

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