AutoCodesMazda – P0406 Mazda

P0406 Mazda Code - Exhaust Gas Recirculation Sensor 'A' Circuit High

Quick Answer

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Common causes include Faulty EGR volume control solenoid valve, Carbon built up on EGR valve, EGR volume control solenoid valve harness is open or shorted. Severity is Moderate - service should be scheduled soon. The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.

What it means
P0406 Mazda indicates Exhaust Gas Recirculation Sensor 'A' Circuit High.
Common causes
Common causes include Faulty EGR volume control solenoid valve, Carbon built up on EGR valve, EGR volume control solenoid valve harness is open or shorted.
Severity
Moderate - service should be scheduled soon.
Can I drive?
The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.
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Code Popularity 11,881
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Apr 18, 2019
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Code P0406 Mazda Description

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Depending on the engine and driving conditions, the ECΜ will control the EGR Solenoid which will operate the EGR Vacuum Μodulator to regulate the opening and closing of the EGR Valve.
The EGR system on recently built vehicles uses a step motor to control the flow rate of EGR from exhaust manifold. This motor has four winding phases. It operates according to the output pulse signal of the ECΜ. Two windings are turned ON and OFF in sequence. Each time an ON pulse is issued, the valve opens or closes, changing the flow rate. When no change in the flow rate is needed, the ECΜ does not issue the pulse signal. Α certain voltage signal is issued so that the valve remains at that particular opening.
OBDII Code P0406 Mazda - Exhaust Gas Recirculation Sensor 'A' Circuit High - AutoCodes.com
P0406 Mazda Code - Exhaust Gas Recirculation Sensor 'A' Circuit High

What are the Possible Causes of the DTC P0406 Mazda?

  • Faulty EGR volume control solenoid valve
  • Carbon built up on EGR valve
  • EGR volume control solenoid valve harness is open or shorted
  • EGR volume control solenoid valve circuit poor electrical connection
  • Faulty EGR temperature sensor and circuit

How to Fix the DTC P0406 Mazda?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0406 Mazda code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

Need more information about the P0406 Mazda code?

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0406 Mazda Code

Q: What does the OBDII code P0406 mean for a Mazda?

A: Code P0406 indicates a high voltage signal from the Exhaust Gas Recirculation (EGR) Sensor 'A' Circuit, suggesting the EGR sensor is reporting values outside the expected range.

Q: What are the common symptoms of code P0406 in a Mazda?

A: Symptoms may include rough idling, decreased fuel efficiency, engine hesitation, increased emissions, and the Check Engine Light turning on.

Q: What causes the P0406 code to appear on a Mazda?

A: Common causes include a faulty EGR sensor, wiring issues such as shorts or corrosion, a malfunctioning EGR valve, or excessive carbon buildup in the EGR system.

Q: How can I diagnose the P0406 code on my Mazda?

A: Start by inspecting the EGR sensor and its wiring for damage or corrosion, check the EGR valve for proper operation, and use a multimeter to test the voltage readings from the sensor.

Q: Can I drive my Mazda with the P0406 code active?

A: While the car may still run, driving with the P0406 code can lead to reduced engine performance, increased emissions, and potential damage to other components over time.

Q: How do I fix the P0406 code on a Mazda?

A: Repairs may include cleaning or replacing the EGR valve, replacing the EGR sensor, repairing damaged wiring, or cleaning carbon deposits in the EGR system.

Q: How much does it cost to repair the P0406 code on a Mazda?

A: Repair costs can range from $100 to $400 depending on whether the EGR sensor, valve, or wiring needs replacement or cleaning.

Q: Are there preventive measures to avoid the P0406 code on a Mazda?

A: Regular maintenance, including cleaning the EGR system and using high-quality fuel, can help prevent carbon buildup and sensor issues.

Q: Will resetting the Check Engine Light fix the P0406 code on my Mazda?

A: Resetting the light may temporarily clear the code, but the underlying problem must be addressed to prevent the code and symptoms from returning.

Q: Does the P0406 code affect emissions testing for a Mazda?

A: Yes, the P0406 code can cause the vehicle to fail emissions tests due to improper EGR system function and increased exhaust emissions.

Discuss the causes and fixes for P0406 Mazda OBDII Code

  • Had same issue but took a minute to figure out. Had the third catalytic converter stopped up which resulted in the EGR valve blowing a chunk out of it and melting down the EGR pressure sensor and wiring harness loom. I didn't know there was one there until I found it laying in the passenger floorboard of car from wrecker service. Replaced the sensor, catalytic converter and two new vacuume lines. Good to go now.

  • Thank you for the information!!

  • Very welcome

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