AutoCodes – Ford – P0406 2010 Ford Fusion

P0406 2010 Ford Fusion Code - Exhaust Gas Recirculation Sensor 'A' Circuit High

Quick Answer

The EGR monitor checks the EGR sensor signal to the Powertrain Control Module (PCM) for high voltage. Common causes include Faulty EGR volume control solenoid valve, Carbon built up on EGR valve, EGR volume control solenoid valve harness is open or shorted. Severity is Moderate - service should be scheduled soon. The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.

What it means
P0406 2010 Ford Fusion indicates Exhaust Gas Recirculation Sensor 'A' Circuit High.
Common causes
Common causes include Faulty EGR volume control solenoid valve, Carbon built up on EGR valve, EGR volume control solenoid valve harness is open or shorted.
Severity
Moderate - service should be scheduled soon.
Can I drive?
The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.
AI answers can be wrong. Verify repairs with testing. Open full chat
Code Popularity 2,885
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Apr 18, 2019
πŸ’¬ Need more help? Ask Coddy for instant answers β€” it's free!

Code P0406 2010 Ford Fusion Description

The EGR monitor checks the EGR sensor signal to the Powertrain Control Module (PCM) for high voltage. The test fails when the average voltage to the PCM exceeds the maximum calibrated value.
OBDII Code P0406 2010 Ford Fusion - Exhaust Gas Recirculation Sensor 'A' Circuit High - AutoCodes.com
P0406 2010 Ford Fusion Code - Exhaust Gas Recirculation Sensor 'A' Circuit High

What are the Possible Causes of the DTC P0406 2010 Ford Fusion?

  • Faulty EGR volume control solenoid valve
  • Carbon built up on EGR valve
  • EGR volume control solenoid valve harness is open or shorted
  • EGR volume control solenoid valve circuit poor electrical connection
  • Faulty EGR temperature sensor and circuit

How to Fix the DTC P0406 2010 Ford Fusion?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0406 2010 Ford Fusion code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

Need more information about the P0406 2010 Ford Fusion code?

Need more information on how to fix the P0406 2010 Ford Fusion code? Get Access to Factory Service Manuals

Need Help with the Code?

Get the P0406 2010 Ford Fusion code diagnosed by a professional: Find a repair shop in your area

About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0406 2010 Ford Fusion Code

1. What does the OBDII code P0406 mean on a 2010 Ford Fusion?

The P0406 code indicates a problem with the Exhaust Gas Recirculation (EGR) Sensor 'A' Circuit High, meaning the EGR sensor is reporting a voltage higher than the expected range.

2. What are the symptoms of code P0406 on a 2010 Ford Fusion?

Symptoms may include a Check Engine Light, rough idling, reduced fuel efficiency, poor engine performance, or increased emissions.

3. What causes the P0406 code on a 2010 Ford Fusion?

Common causes include a faulty EGR position sensor, wiring issues like damaged or corroded connections, or a malfunctioning EGR valve.

4. Can a dirty EGR valve cause the P0406 code?

Yes, carbon buildup in the EGR valve can cause it to malfunction, leading to an incorrect sensor reading and triggering the P0406 code.

5. How do you diagnose the P0406 code on a 2010 Ford Fusion?

Diagnosis typically involves using a scan tool to check live data, inspecting the EGR sensor and wiring for damage, and testing the EGR valve for proper function.

6. Can I drive my 2010 Ford Fusion with the P0406 code?

While the car may still run, driving with this code can lead to reduced performance, increased emissions, and potential long-term damage if left unaddressed.

7. How is the P0406 code typically fixed on a 2010 Ford Fusion?

Common fixes include cleaning or replacing the EGR valve, repairing damaged wiring, or replacing a faulty EGR position sensor.

8. How much does it cost to repair the P0406 code on a Ford Fusion?

Repair costs can vary but typically range from $150 to $400, depending on whether the EGR valve, sensor, or wiring needs to be repaired or replaced.

9. Can a faulty PCM cause the P0406 code on a 2010 Ford Fusion?

While rare, a malfunctioning Powertrain Control Module (PCM) can cause the P0406 code if it fails to interpret the EGR sensor signals correctly.

10. How can I prevent the P0406 code from returning on my 2010 Ford Fusion?

Regular maintenance, including cleaning the EGR system and inspecting wiring for damage, can help prevent the code from recurring.

Discuss the causes and fixes for P0406 2010 Ford Fusion OBDII Code

Code P0406 2010 Ford Fusion comments

No comments found for this page.

AutoCodes App

Fix Your Car Smarter

Try the New AutoCodes App!

Get complete OBDII diagnostics, repair solutions, and cost estimates, plus AI chat support on demand.

AutoCodes App on Google Play