AutoCodesFord – P0406 2008 Ford Fusion

P0406 2008 Ford Fusion Code - Exhaust Gas Recirculation Sensor 'A' Circuit High

Quick Answer

The EGR monitor checks the EGR sensor signal to the Powertrain Control Module (PCM) for high voltage. Common causes include Faulty EGR volume control solenoid valve, Carbon built up on EGR valve, EGR volume control solenoid valve harness is open or shorted. Severity is Moderate - service should be scheduled soon. The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.

What it means
P0406 2008 Ford Fusion indicates Exhaust Gas Recirculation Sensor 'A' Circuit High.
Common causes
Common causes include Faulty EGR volume control solenoid valve, Carbon built up on EGR valve, EGR volume control solenoid valve harness is open or shorted.
Severity
Moderate - service should be scheduled soon.
Can I drive?
The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.
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Code Popularity 2,849
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Apr 18, 2019
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Code P0406 2008 Ford Fusion Description

The EGR monitor checks the EGR sensor signal to the Powertrain Control Module (PCM) for high voltage. The test fails when the average voltage to the PCM exceeds the maximum calibrated value.
OBDII Code P0406 2008 Ford Fusion - Exhaust Gas Recirculation Sensor 'A' Circuit High - AutoCodes.com
P0406 2008 Ford Fusion Code - Exhaust Gas Recirculation Sensor 'A' Circuit High

What are the Possible Causes of the DTC P0406 2008 Ford Fusion?

  • Faulty EGR volume control solenoid valve
  • Carbon built up on EGR valve
  • EGR volume control solenoid valve harness is open or shorted
  • EGR volume control solenoid valve circuit poor electrical connection
  • Faulty EGR temperature sensor and circuit

How to Fix the DTC P0406 2008 Ford Fusion?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0406 2008 Ford Fusion code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

Need more information about the P0406 2008 Ford Fusion code?

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Need Help with the Code?

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0406 2008 Ford Fusion Code

1. What does the OBDII code P0406 mean on a 2008 Ford Fusion?

P0406 indicates that the Exhaust Gas Recirculation (EGR) Sensor 'A' circuit is reporting a voltage higher than the expected range, which may suggest a fault in the EGR system.

2. What are the common symptoms of code P0406 in a 2008 Ford Fusion?

Symptoms may include the check engine light turning on, reduced engine performance, rough idling, poor fuel economy, or engine hesitation during acceleration.

3. What causes the P0406 code to appear in a 2008 Ford Fusion?

Common causes include a faulty EGR position sensor, wiring or connector issues in the EGR circuit, carbon buildup in the EGR valve, or a malfunctioning EGR valve.

4. Can I drive my 2008 Ford Fusion with a P0406 code?

While the car may still be drivable, it is not recommended to ignore the issue as it can lead to reduced fuel efficiency, poor performance, and potential damage to other engine components.

5. How is the P0406 code diagnosed on a 2008 Ford Fusion?

A mechanic will use a scan tool to confirm the code, inspect the EGR position sensor and wiring for damage, and test the EGR valve for proper operation.

6. How do I fix the P0406 code on a 2008 Ford Fusion?

Repairs may involve cleaning or replacing the EGR valve, replacing the EGR position sensor, repairing damaged wiring or connectors, or clearing carbon buildup.

7. How much does it cost to fix a P0406 code on a 2008 Ford Fusion?

Repair costs can vary, but replacing an EGR valve generally costs $200–$400, while an EGR position sensor replacement may cost $100–$200, including labor.

8. Can a clogged EGR valve cause the P0406 code?

Yes, carbon buildup in the EGR valve can cause it to malfunction, leading to incorrect voltage readings and triggering the P0406 code.

9. Will clearing the P0406 code with a scan tool fix the problem?

Clearing the code will turn off the check engine light temporarily, but if the underlying issue is not resolved, the code will likely return.

10. How can I prevent the P0406 code from recurring in my 2008 Ford Fusion?

Regular maintenance, such as cleaning the EGR valve and using quality fuel to reduce carbon buildup, can help prevent this code from reappearing.

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