AutoCodes – Lexus – P0402 Lexus

P0402 Lexus Code - Exhaust Gas Recirculation Flow Excessive Detected

Quick Answer

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Îœodule (ECÎœ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Îœodulator. Common causes include EGR volume control valve stuck open, Faulty EGR volume control valve, EGR solenoid valve harness is open or shorted. Severity is Moderate - service should be scheduled soon. The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.

What it means: P0402 Lexus indicates Exhaust Gas Recirculation Flow Excessive Detected.
Common causes: Common causes include EGR volume control valve stuck open, Faulty EGR volume control valve, EGR solenoid valve harness is open or shorted.
Severity: Moderate - service should be scheduled soon.
Can I drive?: The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.

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Code Popularity 10,575

How popular is this code, among other codes? Low

Repair Importance Level

Moderate (Service soon) (2 / 3)

Repair Difficulty Level

Intermediate (2 / 3)

What is this?

Table of contents Created and updated by William Orellana on Jun 14, 2020

Description
Possible Causes
How To Fix
Cost to Diagnose
Comments
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Code P0402 Lexus Description

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Îœodule (ECÎœ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Îœodulator. Depending on the engine and driving conditions, the ECÎœ will control the EGR Solenoid which will operate the EGR Vacuum Îœodulator to regulate the opening and closing of the EGR Valve.
The EGR system on recently built vehicles uses a step motor to control the flow rate of EGR from exhaust manifold. This motor has four winding phases. It operates according to the output pulse signal of the ECÎœ. Two windings are turned ON and OFF in sequence. Each time an ON pulse is issued, the valve opens or closes, changing the flow rate. When no change in the flow rate is needed, the ECÎœ does not issue the pulse signal. Î‘ certain voltage signal is issued so that the valve remains at that particular opening.

OBDII Code P0402 Lexus - Exhaust Gas Recirculation Flow Excessive Detected - AutoCodes.com — P0402 Lexus Code - Exhaust Gas Recirculation Flow Excessive Detected

What does this mean?

What are the Possible Causes of the DTC P0402 Lexus?

EGR volume control valve stuck open
Faulty EGR volume control valve
EGR solenoid valve harness is open or shorted
EGR solenoid valve circuit poor electrical connection
Faulty EGR temperature sensor and circuit

How to Fix the DTC P0402 Lexus?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0402 Lexus code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.