AutoCodes – Ford – P0402 2008 Ford Fusion

P0402 2008 Ford Fusion Code - Exhaust Gas Recirculation Flow Excessive Detected

Quick Answer

The EGR system is monitored for undesired EGR flow during idle. Common causes include EGR volume control valve stuck open, Faulty EGR volume control valve, EGR solenoid valve harness is open or shorted. Severity is Moderate - service should be scheduled soon. The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.

What it means
P0402 2008 Ford Fusion indicates Exhaust Gas Recirculation Flow Excessive Detected.
Common causes
Common causes include EGR volume control valve stuck open, Faulty EGR volume control valve, EGR solenoid valve harness is open or shorted.
Severity
Moderate - service should be scheduled soon.
Can I drive?
The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.
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Code Popularity 2,302
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Jun 14, 2020
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Code P0402 2008 Ford Fusion Description

The EGR system is monitored for undesired EGR flow during idle. The EGR monitor looks at the differential pressure feedback EGR (DPFE) signal at idle and compares it to the stored signal measured during ignition on engine off. The test does not pass when the signal at idle is greater than at ignition on engine off by a calibrated amount.
OBDII Code P0402 2008 Ford Fusion - Exhaust Gas Recirculation Flow Excessive Detected - AutoCodes.com
P0402 2008 Ford Fusion Code - Exhaust Gas Recirculation Flow Excessive Detected

What are the Possible Causes of the DTC P0402 2008 Ford Fusion?

  • EGR volume control valve stuck open
  • Faulty EGR volume control valve
  • EGR solenoid valve harness is open or shorted
  • EGR solenoid valve circuit poor electrical connection
  • Faulty EGR temperature sensor and circuit

How to Fix the DTC P0402 2008 Ford Fusion?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0402 2008 Ford Fusion code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

Need more information about the P0402 2008 Ford Fusion code?

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Need Help with the Code?

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0402 2008 Ford Fusion Code

1. What are the common symptoms of OBDII code P0402 on a 2008 Ford Fusion?

The common symptoms of code P0402 on a 2008 Ford Fusion include poor engine performance, rough idling, decreased fuel efficiency, and the illumination of the Check Engine Light.

2. What are the possible causes of OBDII code P0402 on a 2008 Ford Fusion?

The possible causes of code P0402 on a 2008 Ford Fusion are a faulty EGR valve, clogged EGR passages, a malfunctioning EGR temperature sensor, or a wiring issue in the EGR system.

3. How can I diagnose OBDII code P0402 on a 2008 Ford Fusion?

To diagnose code P0402 on a 2008 Ford Fusion, you can use an OBDII scanner to retrieve the fault code, visually inspect the EGR valve and its components for any signs of damage or clogging, and test the EGR system components for proper operation.

4. How do I repair OBDII code P0402 on a 2008 Ford Fusion?

To repair code P0402 on a 2008 Ford Fusion, you may need to clean or replace the EGR valve, clear any clogs in the EGR passages, replace the EGR temperature sensor if faulty, or repair any wiring issues in the EGR system.

5. Can I continue driving my 2008 Ford Fusion with OBDII code P0402?

It is not recommended to drive your 2008 Ford Fusion with OBDII code P0402 for an extended period as it can lead to further engine damage and decreased fuel efficiency. It is advised to have the issue diagnosed and repaired as soon as possible.

6. Will resetting the Check Engine Light fix OBDII code P0402 on a 2008 Ford Fusion?

Resetting the Check Engine Light may temporarily turn off the light, but it will not fix the underlying issue causing code P0402 on your 2008 Ford Fusion. It is important to diagnose and repair the problem to prevent further issues.

7. Is OBDII code P0402 a common problem on 2008 Ford Fusion vehicles?

Yes, code P0402 related to Exhaust Gas Recirculation Flow Excessive Detected can be a common issue on 2008 Ford Fusion vehicles, especially as the vehicle ages and the EGR system components wear out.

8. Can a clogged catalytic converter cause OBDII code P0402 on a 2008 Ford Fusion?

While a clogged catalytic converter can affect engine performance and trigger related codes, it is not a direct cause of OBDII code P0402 on a 2008 Ford Fusion. The focus should be on diagnosing and repairing the EGR system components.

9. How long does it usually take to repair OBDII code P0402 on a 2008 Ford Fusion?

The time to repair code P0402 on a 2008 Ford Fusion can vary depending on the exact cause of the issue and the availability of parts. In general, it may take a few hours to a full day to diagnose and repair the problem.

10. Can I prevent OBDII code P0402 from appearing on my 2008 Ford Fusion?

You can help prevent code P0402 on your 2008 Ford Fusion by following the manufacturer's recommended maintenance schedule, using high-quality fuel, and ensuring timely repairs and replacements of EGR system components as needed.

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