AutoCodesFord – P0402 2000 Ford F150

P0402 2000 Ford F150 Code - Exhaust Gas Recirculation Flow Excessive Detected

Quick Answer

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Common causes include EGR volume control valve stuck open, Faulty EGR volume control valve, EGR solenoid valve harness is open or shorted. Severity is Moderate - service should be scheduled soon. The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.

What it means
P0402 2000 Ford F150 indicates Exhaust Gas Recirculation Flow Excessive Detected.
Common causes
Common causes include EGR volume control valve stuck open, Faulty EGR volume control valve, EGR solenoid valve harness is open or shorted.
Severity
Moderate - service should be scheduled soon.
Can I drive?
The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.
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Code Popularity 5,009
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Jun 14, 2020
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Code P0402 2000 Ford F150 Description

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Depending on the engine and driving conditions, the ECΜ will control the EGR Solenoid which will operate the EGR Vacuum Μodulator to regulate the opening and closing of the EGR Valve.
The EGR system on recently built vehicles uses a step motor to control the flow rate of EGR from exhaust manifold. This motor has four winding phases. It operates according to the output pulse signal of the ECΜ. Two windings are turned ON and OFF in sequence. Each time an ON pulse is issued, the valve opens or closes, changing the flow rate. When no change in the flow rate is needed, the ECΜ does not issue the pulse signal. Α certain voltage signal is issued so that the valve remains at that particular opening.
OBDII Code P0402 2000 Ford F150 - Exhaust Gas Recirculation Flow Excessive Detected - AutoCodes.com
P0402 2000 Ford F150 Code - Exhaust Gas Recirculation Flow Excessive Detected

What are the Possible Causes of the DTC P0402 2000 Ford F150?

  • EGR volume control valve stuck open
  • Faulty EGR volume control valve
  • EGR solenoid valve harness is open or shorted
  • EGR solenoid valve circuit poor electrical connection
  • Faulty EGR temperature sensor and circuit

How to Fix the DTC P0402 2000 Ford F150?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

Code Tech Notes

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0402 2000 Ford F150 code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

Need more information about the P0402 2000 Ford F150 code?

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0402 2000 Ford F150 Code

1. What are the common symptoms of OBDII code P0402 on a 2000 Ford F150?

The common symptoms of code P0402 on a 2000 Ford F150 include rough idling, decreased fuel efficiency, engine knocking or pinging, and potentially a check engine light.

2. What does the OBDII code P0402 on a 2000 Ford F150 mean?

Code P0402 indicates that the Exhaust Gas Recirculation (EGR) flow is excessive, meaning that there is a higher than expected flow of exhaust gases into the intake manifold.

3. What are the possible causes of OBDII code P0402 on a 2000 Ford F150?

Common causes of code P0402 on a 2000 Ford F150 include a faulty EGR valve, clogged EGR passages, a malfunctioning EGR temperature sensor, or a problem with the EGR vacuum modulator.

4. How can I diagnose the OBDII code P0402 on my 2000 Ford F150?

Diagnosing code P0402 typically involves inspecting the EGR valve for proper operation, checking for clogged EGR passages, testing the EGR temperature sensor, and ensuring the EGR vacuum modulator is functioning correctly.

5. What are the repair options for OBDII code P0402 on a 2000 Ford F150?

Repair options for code P0402 on a 2000 Ford F150 may include cleaning or replacing the EGR valve, clearing any obstructions in the EGR passages, replacing the EGR temperature sensor, or repairing/replacing the EGR vacuum modulator.

6. Can I continue driving my 2000 Ford F150 with OBDII code P0402?

While the vehicle may still be operational with code P0402, it is not recommended to ignore the issue. Continuing to drive with this code present can lead to decreased fuel efficiency, engine performance issues, and potential long-term damage.

7. How much does it typically cost to fix OBDII code P0402 on a 2000 Ford F150?

The cost of fixing code P0402 on a 2000 Ford F150 can vary depending on the specific cause of the issue and whether you choose to do the repairs yourself or take it to a professional mechanic. Costs can range from a few hundred dollars to over a thousand dollars.

8. Is it possible to prevent OBDII code P0402 from occurring on a 2000 Ford F150?

While some causes of code P0402 may be unavoidable, regular maintenance such as cleaning the EGR system, using high-quality fuel, and following recommended service schedules can help prevent this issue from occurring.

9. Can a DIY enthusiast repair OBDII code P0402 on a 2000 Ford F150?

Yes, a DIY enthusiast with some mechanical knowledge and the right tools can attempt to repair code P0402 on a 2000 Ford F150. However, diagnosing and fixing EGR system issues can be complex, so it's important to follow proper procedures and safety precautions.

10. Will resetting the OBDII code P0402 on a 2000 Ford F150 make it go away permanently?

Simply resetting the code without addressing the underlying issue will not make it go away permanently. It's crucial to diagnose the root cause of code P0402 and perform the necessary repairs to prevent it from reoccurring.

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