AutoCodes – Ford – P0191 2006 Ford Fusion

P0191 2006 Ford Fusion Code - Fuel Rail Pressure Sensor Circuit Range/Performance

Quick Answer

The Fuel Rail Pressure (FRP) Sensor is a diaphragm strain gauge device. Common causes include Low or no fuel, Faulty Fuel Rail Pressure (FRP) Sensor, FRP harness is open or shorted. Severity is High - diagnose this code as soon as possible. Driving is not recommended if the warning light is flashing, the engine runs poorly, or safety-related symptoms are present.

What it means
P0191 2006 Ford Fusion indicates Fuel Rail Pressure Sensor Circuit Range/Performance.
Common causes
Common causes include Low or no fuel, Faulty Fuel Rail Pressure (FRP) Sensor, FRP harness is open or shorted.
Severity
High - diagnose this code as soon as possible.
Can I drive?
Driving is not recommended if the warning light is flashing, the engine runs poorly, or safety-related symptoms are present.
AI answers can be wrong. Verify repairs with testing. Open full chat
Code Popularity 9,591
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Jul 26, 2022
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Code P0191 2006 Ford Fusion Description

The Fuel Rail Pressure (FRP) Sensor is a diaphragm strain gauge device. The FRP sensor measures the pressure difference between the fuel rail and atmospheric pressure. The FRP sensor nominal output varies between 0.5 and 4.5 volts, with 0.5 volts corresponding to 0 MPa (0 psi) gauge and 4.5 volts corresponding to 26 MPa (3771 psi) gauge. The sensor can read vacuums and may lower the output voltage to slightly below 0.5 volts. This condition is normal and is usually the case after several hours of cold soak before the vehicle dome light is turned on. The FP module is energized at the same time the dome light is commanded on. A disabled or malfunctioning dome light does not affect the FP module control.
The FRP sensor is located on the fuel rail and provides a feedback signal to indicate the fuel rail pressure to the Powertrain Control Module (PCM). The PCM uses the FRP signal to command the correct injector timing and pulse width for correct fuel delivery at all speed and load conditions. The FRP sensor, along with the fuel volume regulator (part of the fuel injection pump), forms a closed loop fuel pressure control system. An electrically faulted FRP sensor results in the deactivation of the fuel injection pump. Fuel pressure to injectors is then provided only by the FP module. When the fuel injection pump is de-energized and the injectors are active, the fuel rail pressure is approximately 70 kPa (10 psi) lower than FP module pressure due to the pressure drop across the fuel injection pump. Thus, if the FP module pressure is 448 kPa (65 psi), then the fuel rail pressure would be approximately 379 kPa (55 psi) if the injectors are active.
OBDII Code P0191 2006 Ford Fusion - Fuel Rail Pressure Sensor Circuit Range/Performance - AutoCodes.com
P0191 2006 Ford Fusion Code - Fuel Rail Pressure Sensor Circuit Range/Performance

What are the Possible Causes of the DTC P0191 2006 Ford Fusion?

  • Low or no fuel
  • Faulty Fuel Rail Pressure (FRP) Sensor
  • FRP harness is open or shorted
  • FRP circuit poor electrical connection
  • Faulty Fuel Pump

How to Fix the DTC P0191 2006 Ford Fusion?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0191 2006 Ford Fusion code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0191 2006 Ford Fusion Code

1. What does the OBDII code P0191 mean for a 2006 Ford Fusion?

P0191 indicates a problem with the fuel rail pressure sensor circuit, specifically that the signal is out of the expected range or not performing as it should.

2. What are the common symptoms of code P0191 in a 2006 Ford Fusion?

Symptoms may include difficulty starting, engine stalling, reduced fuel efficiency, lack of power, or the Check Engine Light turning on.

3. What causes the P0191 code in a 2006 Ford Fusion?

Common causes include a faulty fuel rail pressure sensor, wiring or connector issues, a failing fuel pump, or a clogged fuel filter.

4. Can I drive my 2006 Ford Fusion with a P0191 code?

Driving with a P0191 code is not recommended as it can lead to poor performance, potential stalling, and damage to other engine components.

5. How do I diagnose the P0191 code on a 2006 Ford Fusion?

Diagnosis involves checking the fuel rail pressure sensor, inspecting wiring and connectors, testing fuel pressure, and using a scan tool to monitor live data.

6. How can I fix the P0191 code on my 2006 Ford Fusion?

Repairs may include replacing the fuel rail pressure sensor, fixing damaged wiring or connectors, replacing a clogged fuel filter, or addressing fuel pump issues.

7. How much does it cost to fix the P0191 code on a 2006 Ford Fusion?

Repair costs vary but typically range from $100 to $400 depending on whether the fuel rail pressure sensor, fuel filter, or fuel pump needs replacement.

8. Can a dirty fuel filter cause the P0191 code in a 2006 Ford Fusion?

Yes, a clogged or dirty fuel filter can restrict fuel flow and cause erratic pressure readings, triggering the P0191 code.

9. What tools are needed to troubleshoot the P0191 code in a 2006 Ford Fusion?

You'll need a scan tool or OBDII reader, a multimeter for electrical testing, and possibly a fuel pressure gauge.

10. Does the P0191 code always mean the fuel rail pressure sensor is bad?

No, while the sensor is a common culprit, the issue could also stem from wiring problems, a failing fuel pump, or other fuel system components.

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