AutoCodesHyundai – P1635 Hyundai

P1635 Hyundai Code - Water Heater Relay Malfunction

Quick Answer

P1635 Hyundai indicates Water Heater Relay Malfunction. Common causes include Faulty Water Heater Relay, Water Heater Relay harness is open or shorted, Water Heater Relay circuit poor electrical connection. Severity is High - diagnose this code as soon as possible. Driving is not recommended if the warning light is flashing, the engine runs poorly, or safety-related symptoms are present.

What it means
P1635 Hyundai indicates Water Heater Relay Malfunction.
Common causes
Common causes include Faulty Water Heater Relay, Water Heater Relay harness is open or shorted, Water Heater Relay circuit poor electrical connection.
Severity
High - diagnose this code as soon as possible.
Can I drive?
Driving is not recommended if the warning light is flashing, the engine runs poorly, or safety-related symptoms are present.
AI answers can be wrong. Verify repairs with testing. Open full chat
Code Popularity 12,472
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Sep 03, 2019
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Code P1635 Hyundai Description

OBDII Code P1635 Hyundai - Water Heater Relay Malfunction - AutoCodes.com
P1635 Hyundai Code - Water Heater Relay Malfunction

What are the Possible Causes of the DTC P1635 Hyundai?

  • Faulty Water Heater Relay
  • Water Heater Relay harness is open or shorted
  • Water Heater Relay circuit poor electrical connection

How to Fix the DTC P1635 Hyundai?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P1635 Hyundai code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

Need more information about the P1635 Hyundai code?

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P1635 Hyundai Code

1. What does the OBDII code P1635 mean for Hyundai vehicles?

Code P1635 indicates a malfunction in the water heater relay, which is responsible for controlling the engine coolant heater system.

2. What are the common symptoms of the P1635 code?

Symptoms may include poor engine performance in cold weather, difficulty starting the engine, or the check engine light being illuminated.

3. What causes the P1635 code to appear on a Hyundai?

Common causes include a faulty water heater relay, damaged wiring or connectors, or issues with the engine control module (ECM).

4. How do I diagnose the P1635 code in my Hyundai?

Diagnose the code by inspecting the water heater relay, checking related wiring for damage, and using a multimeter to test for proper voltage and grounding.

5. Can I drive my Hyundai with the P1635 code active?

While the vehicle may still be drivable, ignoring the code could lead to reduced performance in cold weather and potential long-term damage to engine components.

6. How do I fix the P1635 code on a Hyundai?

Repairing the code typically involves replacing a faulty water heater relay, repairing damaged wiring, or reprogramming or replacing the ECM if necessary.

7. How much does it cost to repair the P1635 code?

Costs can vary but typically range from $50 to $150 for a relay replacement, with higher costs if ECM repairs or diagnostics are needed.

8. Will clearing the P1635 code fix the problem?

Clearing the code without addressing the underlying issue will only temporarily remove the warning; the problem will likely resurface.

9. How can I prevent the P1635 code from appearing again?

Regular maintenance, including inspecting the relay and wiring for wear, can help prevent this code from reoccurring.

10. Is the P1635 code specific to certain Hyundai models?

While it is most commonly found in Hyundai models with coolant heater systems, the exact implementation may vary by model and year.

Discuss the causes and fixes for P1635 Hyundai OBDII Code

  • CODE P1635 WATER HEATER RELAY MALFUNCTION
    ANY INPUTS TO SOLVE THIS PROBLEM? HYUNDAI TUCSON 2007 DIESEL.
    THANKS...

    • Thanks for your question. On a 2007 Hyundai Tucson diesel, the P1635 code points to a problem with the water heater relay circuit, which is part of the system that helps warm up the engine coolant faster during cold starts.

      Here’s what I’d suggest checking:

      • Water heater relay itself: It's usually located in the engine bay fuse/relay box. Check if it's stuck, burned, or clicking when the engine starts cold.
      • Power and ground at the relay: Use a multimeter to make sure the relay is getting proper voltage and ground. A faulty fuse or corroded connection could cause the issue.
      • Coolant heater element: If the heater element itself is shorted or has high resistance, it can trigger the code. Disconnect it and check resistance with a meter.
      • Wiring harness: Look for damage or corrosion on the wires going to the heater and relay, especially near connectors.

      This system only activates under certain conditions (usually cold ambient temp and engine temp), so if you’re testing it, try when the engine is cold.

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