AutoCodesFord – P0538 2007 Ford Fusion

P0538 2007 Ford Fusion Code - A/C Evaporator Temperature Circuit High Input

Quick Answer

The A/C Evaporator Temperature (ACET) sensor contains a thermistor which receives a reference voltage from the Powertrain Control Module (PCM). Common causes include Faulty A/C Evaporator Temperature (ACET) Sensor, A/C Evaporator Temperature Sensor harness is open or shorted, A/C Evaporator Temperature Sensor circuit poor electrical connection. Severity is Low - monitor the vehicle and repair when practical. The vehicle can usually be driven if no severe symptoms are present, but symptoms should be checked before extended driving.

What it means
P0538 2007 Ford Fusion indicates A/C Evaporator Temperature Circuit High Input.
Common causes
Common causes include Faulty A/C Evaporator Temperature (ACET) Sensor, A/C Evaporator Temperature Sensor harness is open or shorted, A/C Evaporator Temperature Sensor circuit poor electrical connection.
Severity
Low - monitor the vehicle and repair when practical.
Can I drive?
The vehicle can usually be driven if no severe symptoms are present, but symptoms should be checked before extended driving.
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Code Popularity 6,266
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Jul 28, 2020
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Code P0538 2007 Ford Fusion Description

The A/C Evaporator Temperature (ACET) sensor contains a thermistor which receives a reference voltage from the Powertrain Control Module (PCM). The thermistor then varies the resistance to the reference voltage based on the evaporator discharge air temperature. The resulting voltage is returned to the PCM where it is interpreted as an evaporator discharge air temperature reading.
The PCM maintains evaporator core temperature and prevents icing of the evaporator core, by disengaging the A/C compressor clutch (non-hybrid) or decreasing the electric A/C compressor speed (hybrid) when the evaporator A/C Evaporator Temperature sensor reading falls below acceptable levels, and by engaging the A/C compressor clutch (non-hybrid) or increasing the electric A/C compressor speed (hybrid) when the discharge air temperature rises above acceptable levels.
The A/C Evaporator Temperature sensor is located inside of the heater core and evaporator core housing in the air-stream leaving the evaporator core.
The Diagnostic Trouble Code (DTC) indicates the A/C Evaporator Temperature sensor signal input is greater than Self-Test minimum. Self-Test maximum is 4.5 volts.
OBDII Code P0538 2007 Ford Fusion - A/C Evaporator Temperature Circuit High Input - AutoCodes.com
P0538 2007 Ford Fusion Code - A/C Evaporator Temperature Circuit High Input

What are the Possible Causes of the DTC P0538 2007 Ford Fusion?

  • Faulty A/C Evaporator Temperature (ACET) Sensor
  • A/C Evaporator Temperature Sensor harness is open or shorted
  • A/C Evaporator Temperature Sensor circuit poor electrical connection
  • Faulty Powertrain Control Module (PCM)

How to Fix the DTC P0538 2007 Ford Fusion?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

Code Tech Notes

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0538 2007 Ford Fusion code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0538 2007 Ford Fusion Code

What does OBDII code P0538 mean for a 2007 Ford Fusion?

Code P0538 indicates that the A/C evaporator temperature sensor is sending a voltage signal higher than expected to the vehicle’s ECU, suggesting a problem with the sensor or circuit.

What are the symptoms of code P0538 in a 2007 Ford Fusion?

Common symptoms include decreased air conditioning performance, fluctuating cabin temperatures, and sometimes the A/C system shutting off entirely.

What causes code P0538 in a 2007 Ford Fusion?

Potential causes include a faulty A/C evaporator temperature sensor, damaged wiring or connectors, or issues with the sensor’s voltage supply.

Can code P0538 affect the overall performance of the air conditioning system?

Yes, P0538 can lead to erratic A/C operation or complete system failure, as the ECU relies on accurate sensor data to regulate temperature.

How can I diagnose the cause of code P0538 in my 2007 Ford Fusion?

Start by inspecting the A/C evaporator temperature sensor and associated wiring for damage, corrosion, or loose connections. Use a multimeter to check voltage and continuity.

Is it safe to drive with code P0538 in my 2007 Ford Fusion?

Yes, it’s generally safe to drive, but the air conditioning system may not function properly, causing discomfort in hot or cold weather.

How do I fix code P0538 in a 2007 Ford Fusion?

Repairs may involve replacing the A/C evaporator temperature sensor, repairing damaged wiring, or cleaning corroded connectors.

Is replacing the A/C evaporator temperature sensor difficult?

Replacing the sensor can be challenging as it’s often located deep within the HVAC system. Professional assistance may be necessary.

Can a weak battery cause code P0538 in a 2007 Ford Fusion?

A weak battery is unlikely to directly cause P0538, but electrical issues from a weak or failing battery could contribute to circuit problems.

Will clearing the code fix the issue permanently?

Clearing the code will reset the ECU, but if the underlying problem isn’t resolved, the code will likely return.

Discuss the causes and fixes for P0538 2007 Ford Fusion OBDII Code

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