AutoCodesChrysler – P0406 Chrysler

P0406 Chrysler Code - Exhaust Gas Recirculation Position Sensor Circuit High

Quick Answer

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Common causes include Faulty EGR volume control solenoid valve, Carbon built up on EGR valve, EGR volume control solenoid valve harness is open or shorted. Severity is Moderate - service should be scheduled soon. The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.

What it means
P0406 Chrysler indicates Exhaust Gas Recirculation Position Sensor Circuit High.
Common causes
Common causes include Faulty EGR volume control solenoid valve, Carbon built up on EGR valve, EGR volume control solenoid valve harness is open or shorted.
Severity
Moderate - service should be scheduled soon.
Can I drive?
The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.
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Code Popularity 86,860
How popular is this code, among other codes? Medium
Table of contents Created and updated by William Orellana on Nov 29, 2022
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Code P0406 Chrysler Description

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Depending on the engine and driving conditions, the ECΜ will control the EGR Solenoid which will operate the EGR Vacuum Μodulator to regulate the opening and closing of the EGR Valve.
The EGR system on recently built vehicles uses a step motor to control the flow rate of EGR from exhaust manifold. This motor has four winding phases. It operates according to the output pulse signal of the ECΜ. Two windings are turned ON and OFF in sequence. Each time an ON pulse is issued, the valve opens or closes, changing the flow rate. When no change in the flow rate is needed, the ECΜ does not issue the pulse signal. Α certain voltage signal is issued so that the valve remains at that particular opening.
OBDII Code P0406 Chrysler - Exhaust Gas Recirculation Position Sensor Circuit High - AutoCodes.com
P0406 Chrysler Code - Exhaust Gas Recirculation Position Sensor Circuit High

What are the Possible Causes of the DTC P0406 Chrysler?

  • Faulty EGR volume control solenoid valve
  • Carbon built up on EGR valve
  • EGR volume control solenoid valve harness is open or shorted
  • EGR volume control solenoid valve circuit poor electrical connection
  • Faulty EGR temperature sensor and circuit

How to Fix the DTC P0406 Chrysler?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

Code Tech Notes

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0406 Chrysler code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0406 Chrysler Code

1. What does the OBDII code P0406 indicate on a Chrysler vehicle?

The P0406 code on a Chrysler indicates that there is an excessively high voltage input from the Exhaust Gas Recirculation (EGR) position sensor, suggesting the sensor or its circuit is malfunctioning.

2. What are common symptoms of the P0406 code in a Chrysler?

Symptoms may include rough idling, reduced fuel efficiency, engine stalling, a noticeable decrease in engine performance, and the Check Engine Light turning on.

3. What can cause the P0406 code to appear in a Chrysler?

Causes of the P0406 code include a faulty EGR valve, damaged wiring or connectors in the EGR sensor circuit, or a bad EGR position sensor.

4. How can I diagnose the P0406 code on my Chrysler?

Diagnosing this code involves checking the EGR valve and sensor for proper operation using a scan tool to monitor sensor data, inspecting the wiring and connectors for damage, and possibly testing the sensor with a multimeter to ensure it operates within the manufacturer's specifications.

5. What are the steps to fix the P0406 code in a Chrysler?

Fixing the P0406 code may involve cleaning or replacing the EGR valve, repairing or replacing damaged wiring or connectors, or replacing the EGR position sensor.

6. Can I continue driving my Chrysler with the P0406 code without immediate repair?

While you might be able to continue driving, it is not recommended due to potential further damage to the engine or decreased performance and fuel efficiency. It's best to address the issue as soon as possible.

7. Is the P0406 code serious and what are the risks of not fixing it?

The P0406 code is moderately serious. Ignoring it can lead to poor engine performance, increased emissions, and potentially more severe engine issues over time.

8. How much does it typically cost to resolve a P0406 code in a Chrysler?

The cost to resolve a P0406 code can vary widely depending on the specific repair needed. It might range from $50 to $400, including parts like an EGR valve or sensor and labor costs.

9. Are there any special tools required to diagnose or fix the P0406 code on a Chrysler?

Special tools might include a diagnostic scan tool to read the EGR sensor's voltage output and a multimeter to test electrical connections and sensor functionality.

10. Can a faulty EGR valve trigger other diagnostic codes besides P0406 in a Chrysler?

Yes, a faulty EGR valve can trigger other codes related to EGR system performance, such as P0403 (EGR circuit malfunction) or P0405 (EGR position sensor circuit low).

Discuss the causes and fixes for P0406 Chrysler OBDII Code

  • How do I begin troubleshooting P0406 EGR position sensor circuit high?

  • i replaced egr valve 2 times the engine light came back on again on my 08 chrysler 300 please help

  • What engine size is your 300?

  • 2.7 6 cylinder

  • Are you using new EGR valves?
    Usually replacing the valve take care of the problem, since in your case the code still there, the next step is to check the wire from the PCM to the valve. You should have less than 10.4 at the wire marked on the wire diagram.

  • Here is the wire diagram

  • After replacing my o2 sensor and new cats on my 2005 chrysler 300c 5.7 hemi, my codes were showing p0406. My car runs a little funny, especially at lower speeds. I will be replacing the EGR valve tomorrow. What I think is funny is I had less than a half tank when it came on. Next day, I fueled up and as soon as I started the car, light went off. code still showed if i read it but no light. Got below 1/2 tank, light came on, put gas in, light went off. Over the last 3 days, ive kept the tank above 1/2 and haven't seen the light come on and gas mileage went back up (was down to 16mpg with light on) I don't know why putting gas in would affect egr vavle??? and no, it's not my gas cap.

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