AutoCodesFord – P0406 2003 Ford F150

P0406 2003 Ford F150 Code - Exhaust Gas Recirculation Sensor 'A' Circuit High

Quick Answer

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Common causes include Faulty EGR volume control solenoid valve, Carbon built up on EGR valve, EGR volume control solenoid valve harness is open or shorted. Severity is Moderate - service should be scheduled soon. The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.

What it means
P0406 2003 Ford F150 indicates Exhaust Gas Recirculation Sensor 'A' Circuit High.
Common causes
Common causes include Faulty EGR volume control solenoid valve, Carbon built up on EGR valve, EGR volume control solenoid valve harness is open or shorted.
Severity
Moderate - service should be scheduled soon.
Can I drive?
The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.
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Code Popularity 8,074
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Apr 18, 2019
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Code P0406 2003 Ford F150 Description

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Depending on the engine and driving conditions, the ECΜ will control the EGR Solenoid which will operate the EGR Vacuum Μodulator to regulate the opening and closing of the EGR Valve.
The EGR system on recently built vehicles uses a step motor to control the flow rate of EGR from exhaust manifold. This motor has four winding phases. It operates according to the output pulse signal of the ECΜ. Two windings are turned ON and OFF in sequence. Each time an ON pulse is issued, the valve opens or closes, changing the flow rate. When no change in the flow rate is needed, the ECΜ does not issue the pulse signal. Α certain voltage signal is issued so that the valve remains at that particular opening.
OBDII Code P0406 2003 Ford F150 - Exhaust Gas Recirculation Sensor 'A' Circuit High - AutoCodes.com
P0406 2003 Ford F150 Code - Exhaust Gas Recirculation Sensor 'A' Circuit High

What are the Possible Causes of the DTC P0406 2003 Ford F150?

  • Faulty EGR volume control solenoid valve
  • Carbon built up on EGR valve
  • EGR volume control solenoid valve harness is open or shorted
  • EGR volume control solenoid valve circuit poor electrical connection
  • Faulty EGR temperature sensor and circuit

How to Fix the DTC P0406 2003 Ford F150?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0406 2003 Ford F150 code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

Need more information about the P0406 2003 Ford F150 code?

Need more information on how to fix the P0406 2003 Ford F150 code? Get Access to Factory Service Manuals

Need Help with the Code?

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0406 2003 Ford F150 Code

1. What are common symptoms of OBDII code P0406 on a 2003 Ford F150?

- Common symptoms include the Check Engine light illuminating, poor engine performance, rough idling, and decreased fuel efficiency.

2. What does the OBDII code P0406 indicate specifically for a 2003 Ford F150?

- P0406 indicates a fault in the Exhaust Gas Recirculation (EGR) sensor 'A' circuit, signaling that the sensor is reading a high voltage.

3. What are the potential causes of OBDII code P0406 on a 2003 Ford F150?

- The code can be triggered by a faulty EGR sensor, damaged wiring or connectors in the EGR circuit, or a problem with the EGR valve itself.

4. How serious is OBDII code P0406 on a 2003 Ford F150?

- While the vehicle may still be operable with this code, it is important to address it promptly to prevent potential damage to the engine and ensure optimal performance.

5. Can OBDII code P0406 on a 2003 Ford F150 be fixed without professional help?

- Depending on your automotive knowledge and skills, you may be able to address this issue by checking and potentially replacing the EGR sensor or related components.

6. Is it safe to continue driving with OBDII code P0406 on a 2003 Ford F150?

- It is generally not recommended to drive for an extended period with this code present, as it can lead to reduced fuel efficiency and potential further damage to the engine.

7. How can I diagnose OBDII code P0406 on a 2003 Ford F150?

- Diagnosing this code typically involves using an OBDII scanner to retrieve the code, inspecting the EGR sensor and circuit for damage, and testing the EGR valve functionality.

8. What are some repair tips for fixing OBDII code P0406 on a 2003 Ford F150?

- Repair tips may include checking and cleaning the EGR system components, ensuring proper electrical connections, and replacing the EGR sensor if necessary.

9. Will resetting the OBDII code P0406 on a 2003 Ford F150 make it go away permanently?

- Resetting the code may temporarily clear the Check Engine light, but if the underlying issue is not addressed, the code is likely to reappear once the problem resurfaces.

10. How much does it typically cost to repair OBDII code P0406 on a 2003 Ford F150?

- The cost of repair can vary depending on the exact cause of the code, but it may involve expenses for parts such as the EGR sensor or valve, as well as labor costs if professional help is needed.

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