AutoCodesFord – P0406 2002 Ford F150

P0406 2002 Ford F150 Code - Exhaust Gas Recirculation Sensor 'A' Circuit High

Quick Answer

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Common causes include Faulty EGR volume control solenoid valve, Carbon built up on EGR valve, EGR volume control solenoid valve harness is open or shorted. Severity is Moderate - service should be scheduled soon. The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.

What it means
P0406 2002 Ford F150 indicates Exhaust Gas Recirculation Sensor 'A' Circuit High.
Common causes
Common causes include Faulty EGR volume control solenoid valve, Carbon built up on EGR valve, EGR volume control solenoid valve harness is open or shorted.
Severity
Moderate - service should be scheduled soon.
Can I drive?
The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.
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Code Popularity 7,127
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Apr 18, 2019
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Code P0406 2002 Ford F150 Description

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Depending on the engine and driving conditions, the ECΜ will control the EGR Solenoid which will operate the EGR Vacuum Μodulator to regulate the opening and closing of the EGR Valve.
The EGR system on recently built vehicles uses a step motor to control the flow rate of EGR from exhaust manifold. This motor has four winding phases. It operates according to the output pulse signal of the ECΜ. Two windings are turned ON and OFF in sequence. Each time an ON pulse is issued, the valve opens or closes, changing the flow rate. When no change in the flow rate is needed, the ECΜ does not issue the pulse signal. Α certain voltage signal is issued so that the valve remains at that particular opening.
OBDII Code P0406 2002 Ford F150 - Exhaust Gas Recirculation Sensor 'A' Circuit High - AutoCodes.com
P0406 2002 Ford F150 Code - Exhaust Gas Recirculation Sensor 'A' Circuit High

What are the Possible Causes of the DTC P0406 2002 Ford F150?

  • Faulty EGR volume control solenoid valve
  • Carbon built up on EGR valve
  • EGR volume control solenoid valve harness is open or shorted
  • EGR volume control solenoid valve circuit poor electrical connection
  • Faulty EGR temperature sensor and circuit

How to Fix the DTC P0406 2002 Ford F150?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0406 2002 Ford F150 code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

Need more information about the P0406 2002 Ford F150 code?

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0406 2002 Ford F150 Code

1. What are the common symptoms of OBDII code P0406 on a 2002 Ford F150?

- Common symptoms include rough idling, engine hesitation, decreased fuel efficiency, and illuminated Check Engine Light.

2. What does the OBDII code P0406 'Exhaust Gas Recirculation Sensor 'A' Circuit High' mean?

- The code indicates a high voltage condition in the Exhaust Gas Recirculation (EGR) sensor circuit 'A'.

3. What are the possible causes of OBDII code P0406 on a 2002 Ford F150?

- Possible causes include a faulty EGR sensor, damaged wiring or connectors in the EGR circuit, or a problem with the EGR valve itself.

4. How can I diagnose the cause of OBDII code P0406 on my 2002 Ford F150?

- Diagnose by checking the EGR sensor for proper operation, inspecting the wiring and connectors for damage, and testing the EGR valve for functionality.

5. Can I continue driving my 2002 Ford F150 with OBDII code P0406 present?

- It is not recommended to drive with this code present, as it can lead to engine performance issues and potentially cause further damage if left unresolved.

6. How do I repair OBDII code P0406 on a 2002 Ford F150?

- The repair typically involves replacing the faulty EGR sensor, repairing any damaged wiring or connectors, and ensuring proper functioning of the EGR valve.

7. Is it possible to reset the Check Engine Light after fixing OBDII code P0406 on a 2002 Ford F150?

- Yes, the Check Engine Light can be reset using an OBDII scanner after the issue has been successfully diagnosed and repaired.

8. Are there any preventive maintenance tips to avoid OBDII code P0406 on a 2002 Ford F150?

- Regularly inspecting and cleaning the EGR system components can help prevent issues that may trigger code P0406.

9. Can a DIY enthusiast tackle the repair for OBDII code P0406 on a 2002 Ford F150?

- Depending on the individual's mechanical skills and tools available, some DIY enthusiasts may be able to successfully diagnose and repair this code.

10. How long does it typically take to repair OBDII code P0406 on a 2002 Ford F150?

- The repair time can vary based on the specific cause of the code, but it usually takes a few hours to diagnose and fix the issue.

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