AutoCodesVolkswagen – P0402 Volkswagen

P0402 Volkswagen Code - Exhaust Gas Recirculation Flow Excessive Detected

Quick Answer

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Common causes include EGR volume control valve stuck open, Faulty EGR volume control valve, EGR solenoid valve harness is open or shorted. Severity is Moderate - service should be scheduled soon. The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.

What it means
P0402 Volkswagen indicates Exhaust Gas Recirculation Flow Excessive Detected.
Common causes
Common causes include EGR volume control valve stuck open, Faulty EGR volume control valve, EGR solenoid valve harness is open or shorted.
Severity
Moderate - service should be scheduled soon.
Can I drive?
The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.
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Code Popularity 27,390
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Jun 14, 2020
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Code P0402 Volkswagen Description

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Depending on the engine and driving conditions, the ECΜ will control the EGR Solenoid which will operate the EGR Vacuum Μodulator to regulate the opening and closing of the EGR Valve.
The EGR system on recently built vehicles uses a step motor to control the flow rate of EGR from exhaust manifold. This motor has four winding phases. It operates according to the output pulse signal of the ECΜ. Two windings are turned ON and OFF in sequence. Each time an ON pulse is issued, the valve opens or closes, changing the flow rate. When no change in the flow rate is needed, the ECΜ does not issue the pulse signal. Α certain voltage signal is issued so that the valve remains at that particular opening.
OBDII Code P0402 Volkswagen - Exhaust Gas Recirculation Flow Excessive Detected - AutoCodes.com
P0402 Volkswagen Code - Exhaust Gas Recirculation Flow Excessive Detected

What are the Possible Causes of the DTC P0402 Volkswagen?

  • EGR volume control valve stuck open
  • Faulty EGR volume control valve
  • EGR solenoid valve harness is open or shorted
  • EGR solenoid valve circuit poor electrical connection
  • Faulty EGR temperature sensor and circuit

How to Fix the DTC P0402 Volkswagen?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0402 Volkswagen code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0402 Volkswagen Code

1. What are the common symptoms of OBDII code P0402 in a Volkswagen?

- Common symptoms include rough idling, decreased fuel efficiency, and a noticeable decrease in engine performance.

2. What are the possible causes of the P0402 code in a Volkswagen?

- The code P0402 typically indicates excessive flow in the Exhaust Gas Recirculation (EGR) system, which can be caused by a faulty EGR valve, clogged EGR passages, or a malfunctioning EGR temperature sensor.

3. How can I diagnose the P0402 code in my Volkswagen?

- Diagnosing the P0402 code involves checking the EGR valve for proper operation, inspecting the EGR passages for blockages, and testing the EGR temperature sensor for accuracy.

4. Is it safe to continue driving my Volkswagen with the P0402 code present?

- It is not recommended to continue driving your vehicle with the P0402 code, as it can lead to further damage to the engine and emissions system if left unresolved.

5. Can I clear the P0402 code in my Volkswagen without fixing the underlying issue?

- While you can clear the code temporarily, it is important to address the root cause of the problem to prevent the code from reappearing.

6. How much does it typically cost to repair the P0402 code in a Volkswagen?

- The cost of repairing the P0402 code can vary depending on the exact cause of the issue, but it may range from $200 to $500 for parts and labor.

7. Are there any DIY repair tips for fixing the P0402 code in a Volkswagen?

- DIY repair tips include cleaning the EGR valve and passages, checking for vacuum leaks, and ensuring proper electrical connections to the EGR system components.

8. Can a faulty EGR valve be the sole reason for triggering the P0402 code in a Volkswagen?

- Yes, a faulty EGR valve that is stuck open or closed can cause excessive EGR flow and trigger the P0402 code in a Volkswagen.

9. Will fixing the P0402 code improve my Volkswagen's fuel efficiency?

- Yes, resolving the P0402 code and restoring proper EGR system function can lead to improved fuel efficiency and overall engine performance.

10. How long does it take to repair the P0402 code in a Volkswagen?

- The repair time for the P0402 code can vary depending on the exact cause of the issue and the complexity of the repair, but it typically takes a few hours to complete the necessary repairs.

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