AutoCodesAudi – P0402 Audi

P0402 Audi Code - Exhaust Gas Recirculation Flow Excessive Detected

Quick Answer

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Common causes include EGR volume control valve stuck open, Faulty EGR volume control valve, EGR solenoid valve harness is open or shorted. Severity is Moderate - service should be scheduled soon. The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.

What it means
P0402 Audi indicates Exhaust Gas Recirculation Flow Excessive Detected.
Common causes
Common causes include EGR volume control valve stuck open, Faulty EGR volume control valve, EGR solenoid valve harness is open or shorted.
Severity
Moderate - service should be scheduled soon.
Can I drive?
The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.
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Code Popularity 14,144
How popular is this code, among other codes? Low
Table of contents Created and updated by William Orellana on Jun 14, 2020
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Code P0402 Audi Description

Early Exhaust Gas Recirculation (EGR) systems component s include and EGR Valve, and Engine Control Μodule (ECΜ) Controlled Vacuum Switch Valve or EGR Solenoid and an EGR Vacuum Μodulator. Depending on the engine and driving conditions, the ECΜ will control the EGR Solenoid which will operate the EGR Vacuum Μodulator to regulate the opening and closing of the EGR Valve.
The EGR system on recently built vehicles uses a step motor to control the flow rate of EGR from exhaust manifold. This motor has four winding phases. It operates according to the output pulse signal of the ECΜ. Two windings are turned ON and OFF in sequence. Each time an ON pulse is issued, the valve opens or closes, changing the flow rate. When no change in the flow rate is needed, the ECΜ does not issue the pulse signal. Α certain voltage signal is issued so that the valve remains at that particular opening.
OBDII Code P0402 Audi - Exhaust Gas Recirculation Flow Excessive Detected - AutoCodes.com
P0402 Audi Code - Exhaust Gas Recirculation Flow Excessive Detected

What are the Possible Causes of the DTC P0402 Audi?

  • EGR volume control valve stuck open
  • Faulty EGR volume control valve
  • EGR solenoid valve harness is open or shorted
  • EGR solenoid valve circuit poor electrical connection
  • Faulty EGR temperature sensor and circuit

How to Fix the DTC P0402 Audi?

Review the 'Possible Causes' above and visually examine the corresponding wiring harness and connectors. Check for damaged components and inspect connector pins for signs of being broken, bent, pushed out, or corroded.

What is the Cost to Diagnose the Code?

Labor: 1.0

To diagnose the P0402 Audi code, it typically requires 1.0 hour of labor. Rates vary by location, vehicle, and shop. Many shops charge between $80–$150 per hour; dealerships and metro areas may be higher, independents may be lower.

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0402 Audi Code

1. What are the common symptoms of OBDII code P0402 in an Audi?

- Common symptoms include rough idling, decreased fuel efficiency, engine knocking, and the illumination of the check engine light.

2. What are the possible causes of the OBDII code P0402 in an Audi?

- The code P0402 in an Audi is often caused by a faulty exhaust gas recirculation (EGR) valve, clogged EGR passages, a malfunctioning EGR temperature sensor, or a damaged EGR vacuum modulator.

3. How can I diagnose the OBDII code P0402 in my Audi?

- Diagnosing the code P0402 may involve visually inspecting the EGR system components, testing the EGR valve, checking for vacuum leaks, and using a scan tool to monitor EGR system data.

4. Can I continue driving my Audi with the OBDII code P0402?

- While it may be possible to drive with the code P0402, it is not recommended as it can lead to further engine damage and decreased performance. It is best to address the issue promptly.

5. How can I repair the OBDII code P0402 in my Audi?

- Repairing the code P0402 may involve cleaning or replacing the EGR valve, clearing any obstructions in the EGR passages, replacing the EGR temperature sensor, or repairing/replacing the EGR vacuum modulator.

6. Are there any maintenance tips to prevent the OBDII code P0402 in my Audi?

- Regular maintenance, such as cleaning the EGR system components, using high-quality fuel, and following the manufacturer's recommended service schedule can help prevent issues leading to the code P0402.

7. Can a DIY enthusiast fix the OBDII code P0402 in an Audi?

- Depending on the individual's skill level and access to tools, a DIY enthusiast may be able to address the code P0402 by following repair guides, but it is recommended to consult a professional if unsure.

8. Will resetting the check engine light resolve the OBDII code P0402 in my Audi?

- Resetting the check engine light may temporarily turn it off, but it will not fix the underlying issue causing the code P0402. It is crucial to diagnose and address the root cause of the problem.

9. Is it safe to ignore the OBDII code P0402 in my Audi?

- Ignoring the code P0402 can lead to decreased engine performance, increased emissions, and potential damage to other engine components over time. It is best to address the issue promptly.

10. How much does it cost to repair the OBDII code P0402 in an Audi?

- The cost of repairing the code P0402 in an Audi can vary depending on the specific issue, parts needed, labor costs, and whether the repair is done at a dealership or an independent mechanic. It is advisable to obtain quotes from different sources for comparison.

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